Following a two-year trial, Halfords is launching 20 innovative vehicles into its mobile tyre fitting fleet which are designed to slash fuel consumption and emissions by operating with lithium-powered equipment.

The vehicles, which are based at Halford centres across the UK, will use a high-capacity lithium battery to power onboard tyre-fitting equipment, developed by Bri-Stor Systems, which eliminates engine idling throughout the workday.

The new vehicles form part of Bri-Stor Systems’ Power360 strategy, which is designed to bring sustainable technologies to the fleet market in a way that delivers immediate operational improvements and cost savings.

Each vehicle relies on the use of an integrated, solid-state auxiliary power system with a high-density lithium battery storage that is recharged as the vehicle travels from job to job.

With engine-idling using up to two litres of fuel per hour and producing over 5.26kg of CO2, Halfords said the solution brings immediate, tangible benefits to fleets both in terms of carbon saving and fuel costs.

The roll out of the 20 vans follows an extensive two-year trial. The test vehicles, which were used in city centres and urban environments, demonstrated a significant reduction in fuel consumption, CO2 emissions, and harmful gases compared to traditional vehicles that rely on their engines to power onboard equipment.

Karl Baker, Halfords Mobile Expert director of operations, said: “This success story is testament to the collaboration between Halfords, Bri-Stor Systems and its supply chain partners.

“The truth is, delivering a greener, more sustainable fleet is an opportunity for us all and it can only be delivered if we share our ideas, ambitions and challenges.

“For us, indeed any fleet in the UK that relies heavily on engine-driven systems, should be looking at our trial as a significant moment for the mobile tyre industry. This is a watershed moment for Halfords and I am proud that we are contributing to the development of technologies that have the capability to make the world a better place.”

Halfords said the move demonstrates its commitment to working with its supply chain to overcome some of the industry’s biggest environmental challenges, adding that “For the mobile tyre fitting industry, Power360 is a game-changing innovation.”

Andrew Goodwin, Bri-Stor Systems sales and marketing director, commented: “Commercial fleet operators are already facing unprecedented challenges in moving towards electric vehicles and are now having to consider how ancillary equipment will be powered in a world without combustion engines and generators.

“What the Halfords initiative proves is that we have the capability and partnerships in place to deliver robust, sustainable solutions for the most demanding commercial operations. Not only does this technology provide the necessary stepping stone to combat emissions and move us forward, it also supports the transition to EV vehicles.”

He added: “The trial with Halfords is the result of considerable investment and development over the last two years. Deployed into Halfords’ mobile tyre fleet for data gathering on engine idling, the critical phase of the trial was undertaken in Birmingham and London, under conditions designed to really test the rigour of the technology, made even more challenging by cold weather.

“When compared to vehicles driving the same distance in similar working environments, the sustainable tyre van delivered over 30% reduction in fuel consumption, with ensuing reductions in CO2 and noxious gas emissions. The results were achieved without the need to shoreline charge the battery, instead relying only on the vehicle driving between jobs to recharge the lithium energy storage.”

The sustainable tyre van will also reduce maintenance costs by limiting the impact of engine idling on service internals and major component wear.

The lithium system is also designed to be redeployed into a secondary life and the introduction of real-time 4G remote monitoring software enables live access to check battery health, usage patterns, energy generation and consumption and diagnose any faults, without the need to send out an engineer.

Bri-Stor Systems has also made improvements in the design and location of the compressed air systems, eliminating condensation issues and increasing the tank capacity over its current fleet.

Fitted with the Corghi tyre machine and balancer, supplied by Rima Tip Top and designed to accommodate a 24in wheel size, these systems can also be redeployed into a secondary life, which Halfords said further promotes sustainability and supports the case for investment.

 

 

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